The Logistics of Airline Food

The Logistical Tango of Airline Food


A First Class Tuna Meal on ANA

Ahh, Airplane Food
Airline food has ended up the wrong end of jokes since the beginning of time. Well, not really. Airplane food was actually quite gourmet in the so called "Golden Age" of aviation (more on that later), and started going downhill in the 1980s. We don't typically think of airplane food as being very good. Airplane food might conjure up the image of a bag of pretzels, or maybe a tiny sandwich on tooth - breakingly stale bread. On the other hand, those lucky enough to end up in first class might have access to Michelin Star level catering. On an Emirates First Class trip between Dubai and Los Angeles, you could indulge in a 6 course dinner, starting with a chicken and lemongrass consommé, and finishing your meal with an apple pie, served with "crÚme anglaise and salted caramel sauce." Yum.

Despite it’s less then stelar reputation, airline food is truly a feat of human ingenuity.


A Bite of History

Since the dawn of commercial aviation, passengers wanted to eat. It’s a natural human thing to do. We’re sitting in a chair somewhere, bored, for a decent length of time, so we get hungry. The first airline meal was served on May 11th, 1919, served by Handley Page Transport, an airline company operating Handley Page Type O’s between London and Paris. The meal was a boxed dish, with a sandwich and piece of fruit. According to multiple sources, the fruit of choice was a banana, which was a big deal in that time. Cold chain storage hadn’t quite been perfected yet, and only the wealthy could access bananas, since they had to be shipped from Central America to Europe before the spoiled, which was very, very expensive.

Other airlines, from Lufthansa to Pan Am copied this basic idea. It satisfied the bare minimum. There were a couple of noteworthy items that accompanied virtually every meal - a piece of chewing gum (mostly mint, apparently as it “soothed the nerves”) and an airsickness bag. In those days, planes cruised at very low altitudes and were often bounced around. Many passenger’s meals made a reappearance shortly after their consumption.

In the late 1920s, the first hot meal was served. Western Air Express handed out fried chicken and cake (interesting combination, but OK) which was stored in insulated bags.

The 1930s ushered in the beginning of the Golden Age of air travel. People dressed up in their nicest suits and evening gowns to take a flight. Food was served on fine china, and often was comprised of multiple sources. United Airlines is credited as the first airline to heat up food in flight. On their Oakland - Los Angeles routes in the morning, travelers were offered a choice of scrambled or fried eggs.

In the 1940s and 50s, meals became more and more elaborate. Customers could tuck into lamb shank, tomahawk steaks, and salmon, which was sliced up right in front of them by flight attendants. According to a Qantas menu from 1954, passengers traveling between Sydney and Melbourne could expect to see ox tongue and asparagus, fingerling potatoes and salmon with hollandaise sauce, and a cake for desert, topped with cream whipped right before their eyes. Flight attendants were trained in the proper way to slice and present food (always cut away from the passengers) and the best ways to describe fine wines.

As the 1960s rolled around, things became much more industrialized. Food was mass produced and highly standardized. A guide for United Airlines catering staff for a steak and potatoes dish specifies “8 and 1/4th potatoes” and “4 5 inch long spears of asparagus.” For desert, exactly two inch wedges of chocolate cake should be served. Planes began flying farther and longer, so more food was required to be loaded, often for more than one meal. Passengers on a 12 hour service on Northwest Airlines’s 747 from Minneapolis to Osaka would be served two full meals, plus snacks. That’s 900 + meals, plus silverware, dishes, glasses, drinks, and tablecloths. A former Northwest Airlines purser said that one flight could use as many as 2,000 individual forks, all of which had to be accounted for before flight.

The 1970s, 80s, and 90s were when things went downhill. First and business class passengers could still expect elaborate meals, but economy travelers might just receive a basic chicken or pasta option, mediocre quality at best. Prepackaged snacks became the norm, in an effort to cut costs.


Food Safety

You just finished your ham omelette. It’s a lovely, smooth ride from Anchorage to Copenhagen. It’s been a long, sleepless night. You didn’t get a wink of rest on the first leg from Tokyo. A few minutes after the flight attendant clears the dishes, you get a slight rumble in your stomach. It gets worse. 10 minutes later, your hunched over in your seat, face stuffed in an airsickness bag. You’re not alone. Hundreds of your fellow passengers are in the same situation, some making a desperate dash for the restrooms, but many, like yourself, giving in to fate.

This nightmare scenario actually happened on February 3rd, 1975 for the passengers of a Japan Airlines flight from Tokyo to Copenhagen. In the kitchen in Anchorage, where the breakfast was prepared, a chef had a small cut on his finger. Unknown to him, it was infected. Whilst preparing the food, he unknowingly contaminated the meals with Staphylococcus, a nasty bacteria that is one of the main causes of gastroenteritis, also known as food poisoning.

Food safety is paramount. The last thing anyone wants is for a planeload of people to suddenly be struck by illness midair. Cold chain storage (the practice of maintaining a temperature at or below 41* farenheight) is now a highly developed system. Keeping temperatures low is critical to halt bacterial growth. The International Flight Service Association has a 120 page guide to food safety for airlines (I read most of it - it’s not very interesting), ranging from the prevention of cross contamination to the safe handling of food waste. It all boils down to the acronym CLEAN:

  • C heck for cleanliness: Ensure that all surfaces, utensils, and hands are clean before handling food.
  • L ook for proper cooking: Cook food to the right temperature to kill harmful bacteria.
  • E nsure proper storage: Store food at the correct temperature to prevent spoilage and bacterial growth.
  • Avoid cross-contamination: Keep raw and cooked foods separate to avoid spreading bacteria.
  • Never disrupt temperature regulation

The Sheer Logistics

If you think about it, it’s amazing we can even pull off airplane food. In the United States, two companies make up the bulk of the catering: LSG Sky Chefs and Gate Gourmet. Airlines sign hundred million dollar contracts with these companies to get their catering logistics done. The first step is to craft a menu. Airlines have a heavy roll in this. Chefs whip up hundreds of food combinations which are presented to executives. Items are whittled down by a number of factors to the final menu. This is a process that can take months.

LSG and Gate Gormet maintain massive kitchens across the globe. They receive shipments of thousands of pounds of food daily. It’s meticulously prepared and dished out on massive assembly lines. From there, it’s loaded into airline and aircraft specific carts, placed on trucks, and sent out to the airport. There can be zero delays. Food items must be ready by the allotted time. Any sooner, and the food could spoil. Too late, and the flight could be delayed.

There’s also the issue of taste. Our taste buds don’t work the same in the air as they do on the ground. Tests have shown that the perception of saltiness and sweetness drops 30% at high altitudes. To compensate, chefs increase the spices for the dishes. Spices like pepper loose nearly all their flavor at high altitudes - that’s why you rarely see peppery dishes on the menu at 36,000 feet. Water rich foods are good for everyone. You dehydrate really quickly on planes, and passengers may be inclined to reach for an alcoholic beverage rather then plain old water. Alcohol’s effects are amplified in the air, so it takes less drinks to make a person intoxicated. Dehydration makes it worse. Drunk passengers present a real issue for passengers and crew alike, so adding that little bit of H20 does actually have an impact on your safety.

Nowadays, you typically don’t just get the “chicken or fish” option. Airlines offer special meals ranging from Kosher, Halal, Indian, Vegetarian, Vegan, Paleo, Fat Free, Low Sodium, and so, so much more. This adds complication for catering staff because there’s just more to make. But, more food = more money.



A British Airways business class meal on a flight between London and Cape Town


What’s Your Favorite Meal You’ve Had on a Plane?

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Biscoff

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Extremely interesting topic - great job!

Hmm
 American Airlines has a really good rib in biz, but I do love the classic chicken or pasta.

another great article Mort! You should seriously consider doing a IF Newspaper.

Honestly, the best food I’ve had on a plane was the mini garden salsa sun chips on Delta. Though all those years of free Delta flights thanks to my fathers job there, I never really had warm food on a plane. When I flew DUB-JFK in 2018, I did have a ham sandwich with a pretzel bun. It was really good!

Garden Salsa is the best flavor of sun chips just to get that out of the way👍

It’s a tie between the meals I had on United Polaris going to and from Papeete Tahiti in January, and get this
 An economy lasagna dish I had back in 2017 on a Delta 767-300er in economy going from Paris - Salt lake City 😅. To this day the best lasagna I’ve ever had which is very surprising

Airline lasagna seems to be a good choice. I had a fantastic lasagna dish in August 2019 on my way to AUA in United First.

The most incredible meal I’ve had was United’s now-discontinued French toast soufflĂ© in United First in the mid-2010s (I want to say 2015 or 2016). Second to that is an eel and chicken dish in Lufthansa Premium Economy in April 2019.


Excellent work, Mort. 👏

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I can’t really decide due to me having a nut allergy slightly restricting my diet which in my opinion is a good thing so I can live a healthier lifestyle. From the top of my head I remember I had a fantastic breakfast on a morning Emirates flight in economy. The scrambled eggs or omelette (I can’t remember) was fantastic for plane food. It was served with a blueberry muffin which wasn’t bad at all. I also had a peri chicken meal with rice on Virgin Atlantic in economy which was not too bad for me. Also the scones served before landing were too good to give up for. I stuffed myself with scones and tea before landing in Atlanta desperate to use the toilet but unfortunately our gate was already occupied so we had to wait for 5 mins or so. I definitely thought I was going to have to do it in my trousers 😂. And I was treated to a Lotus biscoff on Delta which had its logo printed on it which was very nice.

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I had this once on a flight from Houston - Cancun in like 2016 or something! It was just as amazing as you described

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Me who has never had a First/Business Class meal

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Same here
 btw is that JAL flight the basis for Airplane?

You have earned my Seal of Approvment good sir đŸ«Ą
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Such a well-thought-out topic!

Lufthansa had such good pasta I absolutely loved it. Especially the brownies.

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I’d have to say Korean Air’s takes the cake for me. Their choices of economy airline food are just exquisite.

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same, i manly fly southwest which doesn’t have first of business. and most of the time i sit in the middle

either the southwest snack packets with apple juice (i like apple juice ig) or the bigger ones they serve on their flights to hawaii

The microwaved honey bun in my pocket:

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These were the culinary options on AA to/from FSE last week


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Ik a lot people complain about Airplane food but but i have always enjoyed my vegetarian meals on any Airline!

Pain au chocolat.